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Custom-Manufactured Equipment

FTS International custom-manufactures and assembles well stimulation units and pumps, in addition to many wireline components used in our fleets. Implementing well completion solutions for complex unconventional operations requires the kind of expertise we use every day to produce customized equipment for the most demanding and challenging reservoirs.

Our fleets are among the newest and most reliable, and can meet the most demanding pressure and flow rate requirements in the field.

Well Completion Unit Manufacturing

Each well completion unit includes a 2,500 horsepower (HP) high pressure pump, 2,500 HP engine, transmission and radiator, along with a proprietary silencer to mitigate engine noise.

Many components used in our fracturing equipment are fabricated in-house, including fuel tanks, structural brackets, hoses and mufflers. We also produce most of the support equipment used in our fracturing operations:

  • Blenders with large tubs mix fluids with proppants at the well site. The mixture is transferred through pumps to move the fluid under pressure into the well.
  • Hydration units – large, trailer-mounted containers continuously mix fluids.
  • High pressure manifolds are manufactured to connect the well's tubing to the discharge lines, transporting fluids and proppants from the pumps.
  • We also custom-manufacture essential equipment for our wireline operations, including wireline trucks, pump down trailers and rig up accessories. Recently, we expanded our wireline operations to all major U.S. basins. 

    Pump Manufacturing

    At our state-of-the-art facilities in Fort Worth, Texas, we manufacture the high-pressure hydraulic pumps used to push fluids and proppant into a well formation. We use 3D CAD design, computer numeric control (CNC) machining and robotics to manufacture durable pumps. We also manufacture and distribute replacement parts.